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Safeway Expansion, SAN LEANDRO, CA

Safeway_UHT_ESL_141113.jpg

CLIENT OBJECTIVES

This expansion gave Safeway Inc. in-house capability to produce ESL dairy and non-dairy products.

VALUE DELIVERED

Shambaugh & Son, in continuing partnership with Safeway Inc., was selected as the Design/Builder for the Extended Shelf Life (ESL) expansion of the San Leandro, CA milk processing and packaging plant. The project included 13,000 SF of new construction and 60,000 SF of renovation of exiting process and warehouse space.

SCOPE OF SERVICES

The new/renovated facility includes, raw receiving and storage, separation and heat treatment, powder incorporation and liquid blending, UHT processing, ESL filling and packaging, CIP, dry storage and dock area, renovated cold storage area, a new electrical service and energy center to support the operation. Equipment highlights include a direct steam injection UHT processor, ESL one-half gallon filler, two 250 BoHP boilers, two 275-ton air cooled chillers, a 350 ton evaporative cooler, and two 150 HP air compressors.

SOLUTIONS

The expansion and renovation was completed while the plant was in full operation. Through careful coordination with the site operations group down time was limited to the main electrical switchover.

MANUFACTURING/INDUSTRIAL
FOOD PROCESSING

OPERATING COMPANY:
Shambaugh & Son, L.P.

CLIENT:
Safeway

MECHANICAL ENGINEER:
Shambaugh & Son, L.P.


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case_box_check.gif Design/Build
case_box_check.gif New Construction & Renovation
case_box_check.gif Electrical Construction
case_box_check.gif Mechanical Construction
case_box.gif Refrigeration
case_box_check.gif Automation & Controls
case_box_check.gif Fire Protection
case_box_check.gif Process Design
case_box.gif Commissioning
case_box.gif Facilities Services
case_box.gif Consulting Services

Projects

  • Ammonia and Industrial Refrigeration
    • Ameriqual Foods
    • Chobani
    • Dreyer's Grand Ice Cream
    • Edy's Grand Ice Cream
    • Hanson Cold Storage
    • Michigan Milk Producers Association
    • Nestle - L.J. Minor
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    • Smith Dairy, OH
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    • Unilever, Owensboro, KY
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    • Pretzels, Inc.
    • Sister Schubert's Bakery
    • Tyson Foods
    • Wyandot, Inc.
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    • Cayuga Milk Ingredients
    • Commonwealth Dairy
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    • DFA - Ft Morgan, CO
    • DFA - Garden City, KS
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    • Dreyers Grand Ice Cream
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    • Park 100 Foods, Inc.
    • Project Eagle
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    • Skjodt-Barrett Foods, Inc.
    • T. Marzetti Company
    • Zentis Food Solutions
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    • Clarian Arnett Hospital
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    • Biomet, Inc.
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  • Institutional
    • Concordia Seminary
    • Elkhart County Correctional Complex
    • Fort Wayne Community Food/Nutrition Services
    • Fort Wayne Community Physical Plant Improvements
    • K-12 Bloomingdale
    • K-12 Country Meadow
    • K-12 Crawfordsville
    • K-12 Crestview
    • K-12 Culver & Monterey
    • K-12 Dekalb
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    • K-12 Hamilton Southeastern
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    • K-12 Homestead
    • K-12 Marion
    • K-12 North Side
    • Miami Correctional Facility
    • Purdue Birck Nanotechnology
    • Seven Oaks Classical School
    • Trinity English Lutheran Church
  • Meat / Poultry
    • Farbest Foods, Inc.
    • Iowa Beef Packers
    • Indiana Packers
    • Russer Foods
    • White Castle Systems, Inc.
  • Pharmaceutical / Nutraceutical
    • Eli Lilly
 

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